About Aerosapien

Engineering
tomorrow's
Industrial revolution.

Aerosapien is an integrated aerospace engineering and manufacturing company operating from a 50,000 sq. ft. facility, providing end-to-end solutions across engineering, advanced manufacturing, tooling, systems integration, and production support for complex, mission-critical aerospace programs.

Beyond supporting customers from concept and development through manufacturing and production, Aerosapien is advancing its own all-electric VTOL cargo aircraft program—combining engineering expertise, manufacturing capability, and next-generation aviation technology under one roof.

50,000
sq ft facility
AS9100D
certified · ISO 9001
2016
founded
Aerosapien engineering, tooling, harness and eVTOL programs

What we do —
in a gist.

01

Engineering services

Design, FEA and stress analysis, fatigue and performance optimization, DFM review.

02

Manufacturing

Metallic and composite flight hardware; machined detail parts, formed structure, bonded assemblies. First article through rate production.

03

Tooling & automation

Assembly jigs, drill plates, layup molds, check fixtures, plus purpose-built automation cells.

04

Wire harnessing & electrical

Build-to-print and build-to-spec harnesses, panels, HV runs for electric propulsion, tested to aerospace workmanship standards.

50,000 sq ft.
One roof.

Inside the facility: seven zones covering engineering, machining, fabrication, wire harness and electrical, assembly, quality and automation — sequenced the way work actually flows.

Engineering

Design, analysis, simulation, automation and manufacturing engineering; concepts to production-ready systems.

Machining

CNC milling, turning, complex geometries, tight-tolerance and production machining.

Fabrication

Sheet metal and structural fabrication, precision welding, welded assemblies.

Wire harness & electrical

Routing, crimping, termination, connector assembly, harness integration, electrical test.

Assembly

Mechanical assembly, hydraulic and electrical integration, precision installation, functional verification.

Quality

Dimensional inspection, documentation control, supplier quality, compliance-driven process.

Automation

PLC programming, HMI/SCADA integration, automated workstations, industrial controls.

Certified where
it counts.

QMS certified to AS9100D and ISO 9001 — audited, documented, and applied to every job on the floor.

QUALITY MANAGEMENT SYSTEM

AS9100D & ISO 9001 Certified

View certificate

Find us ·
talk to us.

Global headquarters

Aerosapien Technologies, 774 Parque Dr, Ormond Beach, FL 32174

Aerosapien Technologies facility exterior in Ormond Beach, Florida
Ormond Beach, Florida · HQ

Global footprint

Headquarters — Ormond Beach, FL

Ormond Beach

774 Parque Dr
Ormond Beach, Florida 32174
United States
India · Operations — Bengaluru

Bengaluru

Aerosapien Technologies India Pvt Ltd
Bengaluru, Karnataka
India